{"id":7442,"date":"2025-04-29T08:17:34","date_gmt":"2025-04-29T08:17:34","guid":{"rendered":"https:\/\/trocellen-dev.local\/anyagok-es-technologiak\/converting\/"},"modified":"2025-10-10T10:42:48","modified_gmt":"2025-10-10T10:42:48","slug":"feldolgozas","status":"publish","type":"page","link":"https:\/\/trocellen.com\/hu\/anyagok-es-technologiak\/feldolgozas\/","title":{"rendered":"Feldolgoz\u00e1s"},"content":{"rendered":"\n
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A Trocellen c\u00e9lja, hogy val\u00f3di hozz\u00e1adott \u00e9rt\u00e9ket jelent\u0151 szolg\u00e1ltat\u00e1sokat ny\u00fajtson \u00fcgyfeleinek, akik kihaszn\u00e1lhatj\u00e1k a r\u00f6videbb ell\u00e1t\u00e1si l\u00e1nc \u00e9s a k\u00f6nnyebb egy\u00fcttm\u0171k\u00f6d\u00e9s el\u0151nyeit, \u00edgy cs\u00f6kkenthetik a k\u00f6lts\u00e9geket \u00e9s az \u00e1tfut\u00e1si id\u0151t, optimaliz\u00e1lhatj\u00e1k a beszerz\u00e9st \u00e9s a k\u00e9szleteket. Magas min\u0151s\u00e9g\u0171 feldolgoz\u00e1si szolg\u00e1ltat\u00e1st ny\u00fajtunk, a lamin\u00e1l\u00e1st\u00f3l a h\u0151pr\u00e9sel\u00e9sig. <\/h3>\n\n <\/div>\n <\/div>\n<\/section>\n\n\n
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H\u0151lamin\u00e1l\u00e1s<\/h2>\n

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A h\u0151lamin\u00e1l\u00e1s t\u00f6bbr\u00e9teg\u0171 term\u00e9kek (\u00fan. lamin\u00e1tumok) el\u0151\u00e1ll\u00edt\u00e1s\u00e1ra szolg\u00e1l\u00f3 folyamat, ez lehet\u0151v\u00e9 teszi a r\u00e9tegek tulajdons\u00e1gainak kombin\u00e1l\u00e1s\u00e1t.<\/p>\n

Polietil\u00e9n habok eset\u00e9n csak h\u0151 \u00e9s n\u00e9mi nyom\u00e1s seg\u00edts\u00e9g\u00e9vel ragasztjuk \u00f6ssze a k\u00e9t fel\u00fcletet, ami azt jelenti, hogy nincs sz\u00fcks\u00e9g tov\u00e1bbi anyagokra. Ez csak akkor lehets\u00e9ges, ha a k\u00e9t anyag k\u00e9miailag \u201eegy kicsit hasonl\u00f3\u201d egym\u00e1shoz. Ha az anyag t\u00fal \u00e9rz\u00e9keny a h\u0151re (mint p\u00e9ld\u00e1ul a nem t\u00e9rh\u00e1l\u00f3s\u00edtott PE hab vagy PS hab), akkor nem lehet \u00edgy feldolgozni.<\/p>\n

H\u0151lamin\u00e1l\u00e1ssal a habunkra lamin\u00e1lhat\u00f3 anyagok:<\/p>\n

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  • Egy\u00e9b t\u00e9rh\u00e1l\u00f3s szerkezet\u0171, poliolefin habok<\/li>\n
  • LDPE, HDPE, PP filmek<\/li>\n
  • EVA filmek, bizonyos egy\u00e9b etil\u00e9n kopolimer filmek<\/li>\n
  • Bizonyos PU habok<\/li>\n
  • Bizonyos text\u00edli\u00e1k<\/li>\n
  • Bizonyos pap\u00edrok<\/li>\n
  • Fa<\/li>\n<\/ul>\n

    Laborat\u00f3riumunkban modellezni tudjuk a lamin\u00e1l\u00e1st, \u00e9s az \u00faj anyagok tesztelhet\u0151k, \u00edgy ha olyasvalamit szeretne, ami nem szerepel a list\u00e1n, akkor letesztelj\u00fck, \u00e9s visszajelz\u00e9st adunk, vagy javaslatot tesz\u00fcnk valami alternat\u00edv megold\u00e1sra.<\/p>\n

    A h\u0151lamin\u00e1l\u00e1s lehet folyamatos, de lehet ak\u00e1r szakaszos folyamat is. Folyamatos folyamat eset\u00e9n a maxim\u00e1lisan lehets\u00e9ges vastags\u00e1g k\u00f6r\u00fclbel\u00fcl 20 mm. A szakaszos elj\u00e1r\u00e1ssal sok-sok r\u00e9teg lamin\u00e1lhat\u00f3 egym\u00e1sra, \u00edgy p\u00e9ld\u00e1ul ak\u00e1r 500 mm vastags\u00e1g\u00fa habt\u00f6mb\u00f6ket is el\u0151\u00e1ll\u00edthatunk.<\/p>\n <\/div>\n <\/div>\n\n <\/div>\n <\/div>\n<\/section>\n\n\n

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    Pr\u00e9gel\u00e9s<\/h2>\n <\/div>\n\n
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    A pr\u00e9gel\u00e9s olyan elj\u00e1r\u00e1s, amelynek sor\u00e1n egy hablemez vagy egy lamin\u00e1lt anyag fel\u00fclet\u00e9t 3D-s text\u00far\u00e1val l\u00e1tjuk el. Ehhez egy grav\u00edrozott hengert nyomunk (a k\u00edv\u00e1nt minta negat\u00edv v\u00e1ltozat\u00e1val) a hab vagy a lamin\u00e1tum fel\u00fclet\u00e9be. Ehhez a fel\u00fcletet olyan h\u0151m\u00e9rs\u00e9kletre kell hev\u00edten\u00fcnk, hogy form\u00e1lhat\u00f3v\u00e1 v\u00e1ljon, \u00edgy a grav\u00edrozott henger \u00faj form\u00e1t adhasson neki.<\/p>\n

    A pr\u00e9gel\u00e9s egyedi, szembet\u0171n\u0151 megjelen\u00e9st \u00e9s \u00faj tapint\u00e1s\u00e9rzetet adhat a hab- vagy lamin\u00e1lt fel\u00fcletnek, nagyon fontos diz\u00e1jnelem lehet egy term\u00e9kn\u00e9l, \u00e9s a megfelel\u0151 pr\u00e9gel\u00e9s jav\u00edthatja a fel\u00fclet cs\u00fasz\u00e1sg\u00e1tl\u00f3 tulajdons\u00e1g\u00e1t is. A Trocellen a grav\u00edrozott tekercsek sz\u00e9les v\u00e1laszt\u00e9k\u00e1val rendelkezik, \u00edgy saj\u00e1t fejleszt\u00e9s\u0171 mint\u00e1kat k\u00edn\u00e1lunk, de ig\u00e9ny eset\u00e9n lehet\u0151s\u00e9g van \u00faj minta kifejleszt\u00e9s\u00e9re is.<\/p>\n

    A pr\u00e9gel\u00e9s korl\u00e1tja az el\u00e9rhet\u0151 mint\u00e1zati m\u00e9lys\u00e9g, amely nagyj\u00e1b\u00f3l 1,5\u20132 mm.<\/p>\n <\/div>\n <\/div>\n\n <\/div>\n <\/div>\n<\/section>\n\n\n

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    H\u0151nyom\u00e1s<\/h2>\n <\/div>\n\n
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    A h\u0151nyom\u00e1s sor\u00e1n a habot fels\u0151 \u00e9s als\u00f3 oldal\u00e1n egyar\u00e1nt felhev\u00edtik, majd egy leh\u0171t\u00f6tt k\u00e9tr\u00e9szes form\u00e1val mindk\u00e9t ir\u00e1nyb\u00f3l \u00f6sszenyomj\u00e1k, \u00e9s azt\u00e1n elengedik. Seg\u00edts\u00e9g\u00e9vel \u00f6sszehajthat\u00f3 term\u00e9kek k\u00e9sz\u00edthet\u0151k, vagy nagyon m\u00e9ly mint\u00e1kat lehet nyomni a fel\u00fcletre.<\/p>\n

    A pr\u00e9gel\u00e9s \u00e9s a h\u0151nyom\u00e1s k\u00f6z\u00f6tt az a f\u0151 k\u00fcl\u00f6nbs\u00e9g, hogy a h\u0151nyom\u00e1sn\u00e1l a hev\u00edt\u00e9s \u00e9s a h\u0171t\u00e9s t\u00f6bb id\u0151t vesz ig\u00e9nybe, de az alaposabb meleg\u00edt\u00e9s miatt sokkal m\u00e9lyebb mint\u00e1zat \u00e9rhet\u0151 el, mint a pr\u00e9gel\u00e9sn\u00e9l. Ez\u00e9rt azt\u00e1n a h\u0151nyom\u00e1s lassabb folyamatot is eredm\u00e9nyez.<\/p>\n <\/div>\n <\/div>\n\n <\/div>\n <\/div>\n<\/section>\n\n\n

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    Log\u00f3z\u00e1s – Melegpr\u00e9sel\u00e9s<\/h2>\n <\/div>\n\n
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    A folyamat sor\u00e1n egy alum\u00edniumb\u00f3l vagy ac\u00e9lb\u00f3l k\u00e9sz\u00fclt eszk\u00f6zt hev\u00edt\u00fcnk fel, ami a k\u00edv\u00e1nt log\u00f3t vagy sz\u00f6veget bele\u00e9geti a term\u00e9k fel\u00fclet\u00e9be. Nagyon hasonl\u00f3 a \u201ebillog\u201d elj\u00e1r\u00e1shoz.<\/p>\n <\/div>\n <\/div>\n\n <\/div>\n <\/div>\n<\/section>\n\n\n

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    Log\u00f3z\u00e1s – Hidegpr\u00e9sel\u00e9s<\/h2>\n <\/div>\n\n
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    Hasonl\u00f3 a pr\u00e9gel\u00e9si elj\u00e1r\u00e1shoz, de itt lapos eszk\u00f6z haszn\u00e1lunk. \u00cdgy lehet\u0151s\u00e9g van d\u00e1tumjelz\u0151k elhelyez\u00e9s\u00e9re, \u00e9s az eszk\u00f6z j\u00f6v\u0151beli m\u00f3dos\u00edt\u00e1sai (friss\u00edt\u00e9sei) is k\u00f6nnyen elv\u00e9gezhet\u0151k.<\/p>\n <\/div>\n <\/div>\n\n <\/div>\n <\/div>\n<\/section>\n\n\n

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    L\u00e9zeres jel\u00f6l\u00e9s<\/h2>\n <\/div>\n\n
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    A l\u00e9zeres jel\u00f6l\u00e9s olyan tart\u00f3s elj\u00e1r\u00e1s, amely egy koncentr\u00e1lt f\u00e9nysug\u00e1r seg\u00edts\u00e9g\u00e9vel tart\u00f3s jelet hoz l\u00e9tre a fel\u00fcleten. A l\u00e9zeres jel\u00f6l\u00e9s elj\u00e1r\u00e1sok sz\u00e9les sk\u00e1l\u00e1j\u00e1t \u00f6leli fel, leggyakrabban a sz\u00e1ll\u00e9zer, az impulzus\u00fczem\u0171 l\u00e9zer, a folyamatos l\u00e9zer, a z\u00f6ld l\u00e9zer \u00e9s az ultraibolya l\u00e9zer technol\u00f3gi\u00e1k haszn\u00e1latosak. A log\u00f3k term\u00e9keinken t\u00f6rt\u00e9n\u0151 elhelyez\u00e9s\u00e9hez sz\u00e1ll\u00e9zertechnol\u00f3gi\u00e1t haszn\u00e1lunk.<\/p>\n <\/div>\n <\/div>\n\n <\/div>\n <\/div>\n<\/section>\n\n\n

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    Tamponnyom\u00e1s<\/h2>\n

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    A tamponnyom\u00e1s olyan k\u00f6zvetett, ofszet nyomtat\u00e1si elj\u00e1r\u00e1s, amely sor\u00e1n a 2D-s minta egy l\u00e9zergrav\u00edrozott nyom\u00f3lemezre (klis\u00e9re) ker\u00fcl fel, ezt egy szilikon \u00fan. tampongumi felveszi \u00e9s \u00e1tadja a 3D-s t\u00e1rgy fel\u00fclet\u00e9re.<\/p>\n <\/div>\n <\/div>\n\n <\/div>\n <\/div>\n<\/section>\n\n\n

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    Stancol\u00e1s (die cutting)<\/h2>\n

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    Az elj\u00e1r\u00e1s sor\u00e1n egy \u00e9les ac\u00e9lk\u00e9sekkel felszerelt magasnyom\u00f3 stancol\u00f3g\u00e9p v\u00e1gja ki a term\u00e9k k\u00edv\u00e1nt mint\u00e1j\u00e1t. K\u00e9pesek vagyunk ak\u00e1r 40 mm-es anyagokat is stancolni (anyags\u0171r\u0171s\u00e9gt\u0151l f\u00fcgg\u0151en)<\/p>\n <\/div>\n <\/div>\n\n <\/div>\n <\/div>\n<\/section>\n\n\n

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    Kont\u00farv\u00e1g\u00e1s<\/h2>\n

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    A (40 mm-n\u00e9l) vastagabb term\u00e9kek v\u00e1g\u00e1s\u00e1hoz kont\u00farv\u00e1g\u00e1s szolg\u00e1ltat\u00e1sunkat aj\u00e1nljuk. Legf\u0151bb el\u0151nye a rendk\u00edv\u00fcl tiszta v\u00e1g\u00e1si fel\u00fclet \u00e9s a t\u00f6bbr\u00e9teg\u0171 v\u00e1g\u00e1si lehet\u0151s\u00e9g, \u00edgy \u00d6n a k\u00f6lts\u00e9gekb\u0151l is \u201elefaraghat\u201d egy kicsit. A technol\u00f3gia korl\u00e1tozottan alkalmazhat\u00f3, hiszen csak a minta k\u00fcls\u0151 \u00e9lei ment\u00e9n (kont\u00farj\u00e1n) v\u00e9gzi a v\u00e1g\u00e1st. A sz\u00e9leken bel\u00fcl nem lehets\u00e9ges \u00fagy haszn\u00e1lni, hogy az ne hagyjon nyomot a term\u00e9ken.<\/p>\n <\/div>\n <\/div>\n\n <\/div>\n <\/div>\n<\/section>\n\n\n

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